At N.K Industries, we pride ourselves on our commitment to excellence in the pharmaceutical machinery sector. As a leading manufacturer, supplier, and exporter based in Ahmedabad, Gujarat, India, we are dedicated to providing cutting-edge solutions that meet the highest standards of quality and performance. Our flagship product, the Premium 8-Head Vial Cap Sealing Machine, exemplifies this commitment, combining advanced technology, precision engineering, and innovative features to deliver unparalleled performance for vial capping in pharmaceutical and injectable production.
An Overview of Our 8-Head Vial Cap Sealing Machine
The 8-Head Vial Cap Sealing Machine is designed to address the rigorous demands of modern pharmaceutical manufacturing. It is engineered to handle a wide range of vial sizes and cap types with exceptional efficiency, ensuring that each vial is securely sealed to maintain the integrity of its contents. This machine is particularly suited for applications requiring high throughput and precise capping performance.
Versatile Cap Handling
Our 8-head vial capping machine is equipped to handle a diverse range of cap sizes and types. It supports 13mm, 20mm, 28mm, and 32mm tear-off and flip-off caps, making it versatile enough to accommodate various pharmaceutical applications. Additionally, it is designed to seal vials and glass bottles ranging from 2 ml to 100 ml, including both molded and tubular vials. This broad compatibility ensures that the machine can meet the needs of different production lines and product types.
Exceptional Performance and Efficiency
The machine’s design focuses on delivering high performance and efficiency in vial capping. With a capability of sealing up to 300 vials per minute, depending on vial diameter, the 8-head machine ensures rapid processing and high throughput. This efficiency is achieved through advanced engineering and technology, optimizing production rates while maintaining high standards of quality and accuracy.
Advanced Technological Integration
The 8-Head Vial Cap Sealing Machine integrates several state-of-the-art technologies to enhance its functionality and ensure superior performance:
1. 15" Industrial Grade Touch Panel PC and SCADA Interface
The machine features a 15" industrial-grade touch panel PC that provides an intuitive and user-friendly interface for operators. This touch panel allows for easy control and monitoring of the capping process, facilitating real-time adjustments and operational oversight. The SCADA (Supervisory Control and Data Acquisition) interface further enhances control capabilities, offering comprehensive data acquisition and process management to optimize machine performance and efficiency.
2. Camera-Based Inspection System
Quality control is a critical aspect of the vial capping process, and our machine is equipped with a camera-based inspection system to ensure that each vial meets the highest standards. This system is designed to inspect both rubber stoppers and flip-off caps, detecting any defects or inconsistencies in real time. The camera-based system enhances accuracy in quality assurance and minimizes the risk of defective products reaching the market.
3. Inbuilt Rejection System
To maintain high production standards and minimize waste, the machine includes an inbuilt rejection system. This system employs an oil-less rotary vane vacuum pump to effectively remove defective vials from the production line. The rejection system ensures that only properly sealed vials proceed through the capping process, contributing to overall production efficiency and quality control.
4. CGMP Model & 21 CFR-Part 11 Compliance
Our 8-head vial capping machine is designed to meet Current Good Manufacturing Practice (CGMP) standards and is fully compliant with 21 CFR-Part 11 regulations. This compliance guarantees that the machine adheres to the highest industry standards for manufacturing practices and data integrity. The adherence to these regulations ensures that the machine supports regulatory compliance and maintains product quality and safety.
