Ampoule Visual Inspection machine
N.K Industries, based in Ahmedabad, India, is a leading manufacturer and exporter of a wide range of cutting-edge pharmaceutical machinery, including the state-of-the-art Ampoule Visual Inspection Machine. Our Model NKAIM-60 represents the pinnacle of innovation in the field, specifically designed to meet the stringent quality control requirements of injectable formulation plants. This machine is engineered to provide meticulous inspection of liquid-filled ampoules, ensuring product integrity with minimal human intervention. The NKAIM-60 not only enhances efficiency but also guarantees the highest standards of quality, making it an indispensable tool for pharmaceutical companies worldwide.
The Ampoule Visual Inspection Machine by N.K Industries is distinguished by its unique capability to induce high-speed spinning of ampoules. This spinning action creates a vortex within the liquid, which is crucial for detecting even the most minute particle impurities. This inimitable feature sets our machine apart from conventional inspection systems, providing an unparalleled level of accuracy and reliability.
How Does the Ampoule Visual Inspection Machine Work?
The operational process of the Ampoule Visual Inspection Machine is a seamless integration of precision engineering and innovative technology, designed to optimize the inspection of ampoules with efficiency and accuracy.
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Loading and Transfer:
- The process begins with filled ampoules being loaded into the machine's hopper. From the hopper, the ampoules are transferred in batches of six via an indexing star wheel to the linear transfer rack.
- This linear transfer rack then conveys the ampoules to the inspection station, where the core inspection process is conducted.
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Inspection Process:
- At the inspection station, six ampoules are simultaneously engaged by six high-speed spinners, which rotate the ampoules at a predetermined RPM. This spinning action creates a vortex within the liquid, a critical step that aids in the detection of particulate matter.
- Behind the ampoules, a specialized illumination system is activated. The light assists in the refraction of light through the liquid, enhancing the visibility of any impurities or fibers suspended within the ampoules.
- Operators view the ampoules through a magnifying glass, carefully examining them for any signs of contamination or defects. The design of the inspection station ensures that the operator has a clear and magnified real-time view of six ampoules simultaneously, allowing for thorough inspection.
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Rejection and Ejection:
- If an impurity or defect is detected, the operator can reject the ampoule by pressing ergonomically placed rejection switches. These switches are designed for operator convenience, ensuring a swift and comfortable rejection process.
- When a rejection is made, a numbered light positioned above the magnifying lens within the operator’s field of vision illuminates, indicating the rejection of that specific ampoule. For added convenience, a repeat cycle facility is available, allowing the operator to recheck the batch before moving on to the next.
- The rejected ampoules are then automatically transferred to the ejection station. At this station, the machine ejects the rejected ampoules, ensuring that they do not proceed further down the production line. The ejection process is confirmed by another numbered light, along with an LED indicator and a buzzer, which signal the successful rejection of the defective ampoules.
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Collection of Accepted Ampoules:
- The ampoules that pass the inspection process are transferred to the collection station, where they are gathered in a tray. These accepted ampoules are now ready for the next stage of production or packaging.
