N.K. Industries, based in Ahmedabad, India, proudly presents the Automatic Sachet Silica Gel Pouch Inserter Machine – Model NKDPF-50, a state-of-the-art innovation in moisture protection for pharmaceutical and nutraceutical bottle packaging lines. Designed with industry-leading technology and strict cGMP compliance, this machine offers unmatched accuracy in placing silica gel pouches into bottles, ensuring the highest standards of product integrity.
In today's pharmaceutical and nutraceutical industries, moisture is a persistent threat to the stability and efficacy of solid dosage forms such as tablets, capsules, and powders. The NKDPF-50 eliminates this risk by automatically inserting desiccant sachets into each bottle at high speed, protecting your products from humidity-induced degradation, loss of potency, or discoloration.
With seamless integration capabilities into any modern packaging line, the NKDPF-50 offers reliable performance, minimal human intervention, and adherence to global compliance standards. Whether you're packaging dietary supplements, over-the-counter medicines, or veterinary tablets, this solution delivers industrial-grade protection with exceptional precision.
The NKDPF-50 Is Equipped With A Host Of Advanced Features Engineered For Maximum Efficiency, Safety, And Precision.
cGMP-Compliant Design
Built To Comply With Current Good Manufacturing Practices (cGMP), Ensuring Pharmaceutical-grade Hygiene And Operational Reliability.
Automatic Servo-Driven Roll Feed Mechanism
Utilizes A High-torque Servo Motor With Advanced Tension Control To Maintain Continuous And Flawless Pouch Feeding Without Slack Or Misalignment.
High-Precision Pouch Cutting Mechanism
Integrated Cutting System Accurately Slices Desiccant Roll Into Individual Sachets With Precision Timing, Perfectly Synchronized With Bottle Movement.
Adaptable Bottle Conveyor System
Accommodates A Variety Of Bottle Sizes With An Intelligent Holding Mechanism Powered By Pneumatic Cylinders For Precise Pouch Placement.
No Bottle – No Pouch Functionality
An Intelligent Sensor-based Control System Ensures Pouches Are Dispensed Only When A Bottle Is Detected, Eliminating Unnecessary Wastage And Errors.
Imported Worm Gearbox & Motor For Conveyor
Ensures Smooth Bottle Transfer And Consistent Throughput, Using Reliable, Maintenance-free Imported Components.
Toughened Glass Safety Enclosure
Stainless Steel-framed Cabinet With Interlocking Doors Provides Maximum Operator Safety While Offering Clear Visibility And Easy Access For Maintenance.
Robust Construction
The Main Structure Is Made From AISI 304 Stainless Steel, Known For Its Corrosion Resistance And Long Service Life. The Top Plate Includes SS304 Cladding On Mild Steel For Structural Integrity.
Intelligent HMI Interface
A User-friendly 7-inch Touch Screen Powered By A PLC-based Control System For Real-time Monitoring, Parameter Adjustment, And Diagnostics.
Three-Level Password Access
Secured Operational Access For Operators, Supervisors, And Administrators To Maintain Control Integrity.
Optimized Electrical Layout
Neatly Routed Internal Wiring With Clearly Labeled Ferrules Ensures Easy Troubleshooting And Electrical Safety.
High-Performance Feeding Assembly
Includes Roll Plate, Tension Control System, Guiding Rollers, And Dual Vertical Belts For Seamless And Accurate Desiccant Feeding.
Precision Chute Mechanism
Inserts Each Pouch With Controlled Accuracy Directly Into The Bottle Mouth, Minimizing Risk Of Jamming Or Pouch Misplacement.
Intuitive Control Panel
Integrated Emergency Stop, Inching Button, And Main Power Control Make Operation Straightforward And Safe.
CE-Certified Electrical Components
Ensures Compliance With European Safety Regulations And Electrical Standards.
Specification | Details |
---|---|
Machine Model | NKDPF-50 |
Operating Direction | Left To Right |
Production Speed | Up To 50–60 Bottles Per Minute |
Compatible Desiccants | Silica Gel Pouches |
Pouch Dimensions | 22 Mm ±2 Mm (W) X 57 Mm ±2 Mm (L) |
Bottle Diameter Range | 40 Mm To 80 Mm |
Bottle Height Range | 55 Mm To 200 Mm |
Roll Plate Diameter | 300 Mm |
Machine Dimensions (L × W × H) | 1280 Mm × 700 Mm × 1910 Mm |
Power Consumption | 2 KW |
Electrical Supply | 230V, Single Phase, 50 Hz |
Air Pressure Requirement | 6 Bar |
Air Consumption | 50 LPH |
To Further Enhance Flexibility And Compliance, The NKDPF-50 Offers Optional Add-ons:
Custom Pouch Compatibility
Capable Of Handling A Wider Range Of Pouch Sizes With Slight Modifications, Allowing Compatibility With Various Desiccant Types And Packaging Needs.
21 CFR Part 11 Compliance (Optional)
For Pharmaceutical Companies Operating Under Strict FDA Regulations, A 21 CFR Part 11 Compliant Version Is Available, Including Audit Trails And Electronic Signature Functionality.
The NKDPF-50 Automatic Silica Gel Pouch Inserter Machine Is Essential In Environments Where Moisture Control Is Mission-critical:
Pharmaceutical Industry
For Tablets, Capsules, And Powder Dosage Forms Requiring Stable Shelf Life.
Nutraceutical Sector
Protects Vitamins, Dietary Supplements, And Herbal Tablets From Humidity-related Spoilage.
Veterinary Medicine
Ensures Longevity And Potency Of Pet Supplements And Livestock Medications.
Cosmetic & Toiletries
Used In Packaging Sensitive Cosmetic Capsules Or Anti-aging Supplements.
Food & Confectionery
For Specific Moisture-sensitive Ingredients Or Confectionery Tablets That Require Controlled Humidity.
Herbal & Ayurvedic Products
Ensures Long-term Preservation Of Botanical Supplements And Alternative Medicines.
With A Legacy Of Over 45 Years, N.K. Industries Has Become A Global Name In Pharmaceutical Packaging Machinery. We Are Committed To Delivering Performance-driven Solutions Backed By Innovation, Engineering Excellence, And Customer-centric Service.
No Two Production Lines Are Identical. Our Machinery Is Fully Customizable To Your Unique Needs — Whether It’s Adjusting For Bottle Height, Desiccant Type, Or Production Volume.
From Corrosion-resistant Stainless Steel Bodies To CE-certified Electronics And Optional FDA-compliant Software, Our Machines Meet And Exceed International Standards.
Our Experienced Team Provides Prompt After-sales Service, Spare Part Availability, On-site Installation, And Operational Training, Ensuring Your Line Stays Productive And Efficient.
N.K. Industries Proudly Serves Clients In Over 40+ Countries Across Asia, The Middle East, Africa, Europe, And The Americas, With A Solid Reputation For Reliable Delivery And Performance.
Q1: Why Is Inserting A Silica Gel Pouch Important In Bottle Packaging?
Silica Gel Pouches Absorb Internal Moisture Within The Bottle, Preventing Product Spoilage, Tablet Softening, Or Loss Of Medicinal Potency.
Q2: Can This Inserter Be Integrated With Existing Bottle-filling Machines?
Yes, The NKDPF-50 Is Designed For Seamless Integration With Various Bottle Filling, Counting, And Sealing Lines.
Q3: What Type Of Desiccant Pouches Can It Handle?
The Machine Is Optimized For Silica Gel Pouches Of 22 Mm X 57 Mm Dimensions. However, Custom Sizes Can Be Supported On Request.
Q4: Is The Machine Safe For Operators?
Absolutely. The Machine Is Equipped With Interlocked Safety Doors, Emergency Stop Functionality, And CE-certified Components For Maximum Operator Safety.
Q5: What Happens If There’s No Bottle Present?
Thanks To Its Intelligent Sensor System, The Machine Will Automatically Skip Pouch Insertion When No Bottle Is Detected — Reducing Wastage And Avoiding Misfeeds.
Q6: Can It Be Used Outside Pharmaceutical Lines?
Yes. It Is Equally Effective In Industries Like Food, Cosmetics, And Nutraceuticals Where Moisture Control Is Required.
Ensure The Safety, Stability, And Quality Of Your Moisture-sensitive Products With The NKDPF-50 Automatic Sachet Silica Gel Pouch Inserter Machine. Engineered For Precision, Built For Performance, And Trusted By Industry Leaders Worldwide.