Automatic Sachet Silica Gel Pouch Inserter Machine

Product Description

Precision-Engineered Moisture Protection for Sensitive Pharma & Nutraceutical Products

N.K. Industries, based in Ahmedabad, India, proudly presents the Automatic Sachet Silica Gel Pouch Inserter Machine – Model NKDPF-50, a state-of-the-art innovation in moisture protection for pharmaceutical and nutraceutical bottle packaging lines. Designed with industry-leading technology and strict cGMP compliance, this machine offers unmatched accuracy in placing silica gel pouches into bottles, ensuring the highest standards of product integrity.

In today's pharmaceutical and nutraceutical industries, moisture is a persistent threat to the stability and efficacy of solid dosage forms such as tablets, capsules, and powders. The NKDPF-50 eliminates this risk by automatically inserting desiccant sachets into each bottle at high speed, protecting your products from humidity-induced degradation, loss of potency, or discoloration.

With seamless integration capabilities into any modern packaging line, the NKDPF-50 offers reliable performance, minimal human intervention, and adherence to global compliance standards. Whether you're packaging dietary supplements, over-the-counter medicines, or veterinary tablets, this solution delivers industrial-grade protection with exceptional precision.

  • Salient Feature
  • Technical Specification
  • Add On Feature
  • Applicable Industries

Salient Features

The NKDPF-50 Is Equipped With A Host Of Advanced Features Engineered For Maximum Efficiency, Safety, And Precision.

  • cGMP-Compliant Design
    Built To Comply With Current Good Manufacturing Practices (cGMP), Ensuring Pharmaceutical-grade Hygiene And Operational Reliability.

  • Automatic Servo-Driven Roll Feed Mechanism
    Utilizes A High-torque Servo Motor With Advanced Tension Control To Maintain Continuous And Flawless Pouch Feeding Without Slack Or Misalignment.

  • High-Precision Pouch Cutting Mechanism
    Integrated Cutting System Accurately Slices Desiccant Roll Into Individual Sachets With Precision Timing, Perfectly Synchronized With Bottle Movement.

  • Adaptable Bottle Conveyor System
    Accommodates A Variety Of Bottle Sizes With An Intelligent Holding Mechanism Powered By Pneumatic Cylinders For Precise Pouch Placement.

  • No Bottle – No Pouch Functionality
    An Intelligent Sensor-based Control System Ensures Pouches Are Dispensed Only When A Bottle Is Detected, Eliminating Unnecessary Wastage And Errors.

  • Imported Worm Gearbox & Motor For Conveyor
    Ensures Smooth Bottle Transfer And Consistent Throughput, Using Reliable, Maintenance-free Imported Components.

  • Toughened Glass Safety Enclosure
    Stainless Steel-framed Cabinet With Interlocking Doors Provides Maximum Operator Safety While Offering Clear Visibility And Easy Access For Maintenance.

  • Robust Construction
    The Main Structure Is Made From AISI 304 Stainless Steel, Known For Its Corrosion Resistance And Long Service Life. The Top Plate Includes SS304 Cladding On Mild Steel For Structural Integrity.

  • Intelligent HMI Interface
    A User-friendly 7-inch Touch Screen Powered By A PLC-based Control System For Real-time Monitoring, Parameter Adjustment, And Diagnostics.

  • Three-Level Password Access
    Secured Operational Access For Operators, Supervisors, And Administrators To Maintain Control Integrity.

  • Optimized Electrical Layout
    Neatly Routed Internal Wiring With Clearly Labeled Ferrules Ensures Easy Troubleshooting And Electrical Safety.

  • High-Performance Feeding Assembly
    Includes Roll Plate, Tension Control System, Guiding Rollers, And Dual Vertical Belts For Seamless And Accurate Desiccant Feeding.

  • Precision Chute Mechanism
    Inserts Each Pouch With Controlled Accuracy Directly Into The Bottle Mouth, Minimizing Risk Of Jamming Or Pouch Misplacement.

  • Intuitive Control Panel
    Integrated Emergency Stop, Inching Button, And Main Power Control Make Operation Straightforward And Safe.

  • CE-Certified Electrical Components
    Ensures Compliance With European Safety Regulations And Electrical Standards.

Technical Specifications

Specification

Details

Machine Model NKDPF-50
Operating Direction Left To Right
Production Speed Up To 50–60 Bottles Per Minute
Compatible Desiccants Silica Gel Pouches
Pouch Dimensions 22 Mm ±2 Mm (W) X 57 Mm ±2 Mm (L)
Bottle Diameter Range 40 Mm To 80 Mm
Bottle Height Range 55 Mm To 200 Mm
Roll Plate Diameter 300 Mm
Machine Dimensions (L × W × H) 1280 Mm × 700 Mm × 1910 Mm
Power Consumption 2 KW
Electrical Supply 230V, Single Phase, 50 Hz
Air Pressure Requirement 6 Bar
Air Consumption 50 LPH

Add-On Features

To Further Enhance Flexibility And Compliance, The NKDPF-50 Offers Optional Add-ons:

  • Custom Pouch Compatibility
    Capable Of Handling A Wider Range Of Pouch Sizes With Slight Modifications, Allowing Compatibility With Various Desiccant Types And Packaging Needs.

  • 21 CFR Part 11 Compliance (Optional)
    For Pharmaceutical Companies Operating Under Strict FDA Regulations, A 21 CFR Part 11 Compliant Version Is Available, Including Audit Trails And Electronic Signature Functionality.

Why Choose N.K. Industries?

Trusted Global Manufacturer

With A Legacy Of Over 45 Years, N.K. Industries Has Become A Global Name In Pharmaceutical Packaging Machinery. We Are Committed To Delivering Performance-driven Solutions Backed By Innovation, Engineering Excellence, And Customer-centric Service.

Tailored Engineering Solutions

No Two Production Lines Are Identical. Our Machinery Is Fully Customizable To Your Unique Needs — Whether It’s Adjusting For Bottle Height, Desiccant Type, Or Production Volume.

Stringent Quality & Safety Compliance

From Corrosion-resistant Stainless Steel Bodies To CE-certified Electronics And Optional FDA-compliant Software, Our Machines Meet And Exceed International Standards.

End-to-End Service Support

Our Experienced Team Provides Prompt After-sales Service, Spare Part Availability, On-site Installation, And Operational Training, Ensuring Your Line Stays Productive And Efficient.

Global Export Footprint

N.K. Industries Proudly Serves Clients In Over 40+ Countries Across Asia, The Middle East, Africa, Europe, And The Americas, With A Solid Reputation For Reliable Delivery And Performance.


Frequently Asked Questions (FAQs)

Q1: Why Is Inserting A Silica Gel Pouch Important In Bottle Packaging?
Silica Gel Pouches Absorb Internal Moisture Within The Bottle, Preventing Product Spoilage, Tablet Softening, Or Loss Of Medicinal Potency.

Q2: Can This Inserter Be Integrated With Existing Bottle-filling Machines?
Yes, The NKDPF-50 Is Designed For Seamless Integration With Various Bottle Filling, Counting, And Sealing Lines.

Q3: What Type Of Desiccant Pouches Can It Handle?
The Machine Is Optimized For Silica Gel Pouches Of 22 Mm X 57 Mm Dimensions. However, Custom Sizes Can Be Supported On Request.

Q4: Is The Machine Safe For Operators?
Absolutely. The Machine Is Equipped With Interlocked Safety Doors, Emergency Stop Functionality, And CE-certified Components For Maximum Operator Safety.

Q5: What Happens If There’s No Bottle Present?
Thanks To Its Intelligent Sensor System, The Machine Will Automatically Skip Pouch Insertion When No Bottle Is Detected — Reducing Wastage And Avoiding Misfeeds.

Q6: Can It Be Used Outside Pharmaceutical Lines?
Yes. It Is Equally Effective In Industries Like Food, Cosmetics, And Nutraceuticals Where Moisture Control Is Required.


Contact Us 

Ensure The Safety, Stability, And Quality Of Your Moisture-sensitive Products With The NKDPF-50 Automatic Sachet Silica Gel Pouch Inserter Machine. Engineered For Precision, Built For Performance, And Trusted By Industry Leaders Worldwide.

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