Expert Automatic Guala Cap Sealing Machine Manufacturer

Product Description

N.K. Industries: Expert Manufacturer of the Automatic Guala Cap Sealing Machine

N.K. Industries, based in Ahmedabad, India, is a pioneer manufacturer, supplier, and exporter of the Automatic Guala Cap Sealing Machine. This advanced machine is designed specifically for use in the wine and liquor industries, where precise and secure sealing is essential. Known for its efficiency and reliability, the Automatic Guala Cap Sealing Machine is an online system equipped with a conveyor and is capable of delivering an output of approximately 80 bottles per minute, making it an ideal choice for medium to high-volume production lines.

The machine is engineered with exceptional safety features, such as safety clutches at the star wheel system and feed worm, as well as a No Bottle – No Cap system. These features ensure not only the safety of the machine but also the protection of operators and the integrity of the production process. Additionally, the machine incorporates a specially designed vibrator feeder system for Guala caps, which is seamlessly integrated with the main capping unit for smooth and efficient operation.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

Compact Design: The Automatic Guala Cap Sealing Machine boasts a compact design, making it easy to integrate into existing production lines without taking up excessive space.
AISI 304 Grade Steel Construction: All parts of the machine that come into contact with the bottle and Guala cap are made from AISI 304 grade stainless steel. This material is known for its durability, corrosion resistance, and ease of cleaning, ensuring the machine meets the stringent hygiene standards required in the beverage industry.
Synchronized Conveyor, Star Wheels, and Platform Turret: The machine is powered by a single motor that synchronizes the conveyor, star wheels, and platform turret. This ensures coordinated and efficient movement of bottles through the capping process, reducing the risk of errors and increasing productivity.
Special Safety Clutch Devices: To enhance safety, the machine is equipped with special safety clutch devices on both the in-feed and out-feed star wheel systems, as well as the feed worm. These clutches prevent damage to the machine and bottles in case of any obstruction or malfunction, ensuring smooth and safe operation.
Photoelectric Sensor for Cap Detection: A photoelectric sensor is integrated into the machine to automatically stop it if no aluminum cap is detected in the delivery chute. This prevents empty bottles from being capped, reducing wastage and ensuring that only properly capped bottles proceed down the production line.
No Bottle – No Cap System: The No Bottle – No Cap system is designed to prevent caps from being dispensed when there is no bottle present. This feature not only conserves caps but also prevents potential machine jams and product defects.
Single Cam System for Head Height & Cap Pick-Off Assembly: The machine features a single cam system that controls the head height and cap pick-off assembly, ensuring precise and consistent capping for bottles of varying sizes.
Adjustable Sealing Pressure: The sealing pressure can be easily controlled and adjusted to accommodate different sizes of Guala caps. As an optional feature, the Zigma Head is also available, providing additional flexibility and control in the capping process.
Specially Designed Vibrator Feeder System for Guala Caps: The machine includes a specially designed vibrator feeder system that ensures Guala caps are efficiently fed into the capping unit. This system is critical for maintaining a steady supply of caps, enabling continuous operation and high output.
Fast Format Changeover: The machine is designed for fast format changeovers, allowing operators to quickly switch from one container size to another with minimal downtime. This is achieved through the use of custom-designed format parts, which are easy to install and remove.
6-Digit Precise Counting Arrangement: For accurate production management, the machine is equipped with a 6-digit precise counting arrangement. This feature enables operators to monitor and manage production output with precision, facilitating better planning and inventory control.
CE Certified Electrical Components: All electrical components and brought-out items used in the machine are CE certified, ensuring they meet international safety and quality standards. This certification guarantees that the machine is both safe to operate and built to last.

Model	NKGCS-100R
Type of Capping	Guala Cap sealing machine
Direction	Left to Right
Production rate	Up to 70 Bottle per minute for 100 ml bottle
Electrical supply	1 HP for Main Drive 0.25 HP for Vibrator Unit
Auto cap Pick Up ratio	≥99.7%
Qualified capping ratio	≥99.5%
Bottle breakage ratio	≤0.5%
No of Sealing Head	4 head
Bottle Diameter (mm)	22 MM To 65 MM MAX.
Bottle Height (mm)	55 MM To 110 MM MAXIMUM.
Guala Cap	20 mm to 40 mm
Power requirement	440 V ,3 Phase (4 Wire System ) 50 HZ
Height of Conveyor	Adjustable from 800 to 850 mm
Dimension (L X W X H) mm	1830 x 812 x 1900

To further enhance the functionality and efficiency of the Automatic Guala Cap Sealing Machine, several optional add-on features are available:

PLC-HMI Interface with Audit Trail Facility: This feature provides advanced control and monitoring capabilities, allowing operators to manage the capping process more effectively. The audit trail facility ensures traceability and compliance with industry regulations.
Automatic Head Up and Down System: This system facilitates easy adjustment of the capping heads to accommodate different bottle heights, ensuring versatility and ease of use.
Toughened Glass or Acrylic Safety Cabinet: The machine can be equipped with a toughened glass or acrylic safety cabinet, providing additional protection for operators while maintaining visibility and accessibility during operation.

The Automatic Guala Cap Sealing Machine is particularly well-suited for use in the following industries:

Beverages: Ideal for capping bottles in the beverage industry, ensuring secure seals that preserve product quality and shelf life.
Wine: Specifically designed to meet the needs of the wine industry, providing reliable and efficient capping solutions for a wide range of wine bottles.
Distilleries: Suitable for use in distilleries, where secure sealing of bottles is crucial for maintaining product integrity and preventing tampering.

Frequently Asked Questions About the Automatic Guala Cap Sealing Machine

1. What is a Guala cap, and why is it important in the wine and liquor industries?

A Guala cap is a type of tamper-evident closure commonly used in the wine and liquor industries. It provides a secure seal that prevents leakage and preserves the quality of the product. The tamper-evident design also ensures that consumers can easily identify if a bottle has been previously opened, which is crucial for maintaining product integrity and consumer trust.

2. How does the No Bottle – No Cap system benefit production?

The No Bottle – No Cap system is designed to prevent caps from being dispensed when no bottle is present on the conveyor. This feature reduces cap wastage and prevents potential machine jams, ensuring a more efficient and cost-effective production process.

3. Can the Automatic Guala Cap Sealing Machine accommodate different sizes of bottles and caps?

Yes, the machine is designed with flexibility in mind. It includes an adjustable sealing pressure feature and a single cam system that controls head height and cap pick-off assembly, allowing it to handle different bottle sizes and Guala cap dimensions. Additionally, the fast format changeover capability ensures that switching between different container sizes is quick and easy.

4. What safety features are included in the Automatic Guala Cap Sealing Machine?

The machine is equipped with several safety features, including safety clutch devices on the in-feed and out-feed star wheel systems and the feed worm. These clutches prevent damage to the machine and bottles in case of obstructions. A photoelectric sensor also stops the machine automatically if no cap is detected in the delivery chute, preventing improper sealing and reducing waste.

5. Why should I choose N.K. Industries for my Guala Cap Sealing Machine needs?

N.K. Industries is a leading manufacturer, supplier, and exporter with extensive experience in the packaging machinery industry. We offer cutting-edge technology, custom solutions, and comprehensive support to ensure that our machines meet your specific production needs. Our commitment to quality, innovation, and customer satisfaction makes us a trusted partner for businesses around the world.

Choosing N.K. Industries for your automatic Guala cap sealing machine needs means partnering with a company that values quality, innovation, and customer satisfaction. Trust us to provide the machinery solutions that will help your business thrive in a competitive market.

Notes: