Single Head Automatic Auger Powder Filling Machine Manufacturer

Product Description

N.K. Industries, based in Ahmedabad, Gujarat, India, is a premier manufacturer, supplier, and exporter of the Single Head Automatic Auger Powder Filling Machine. This machine is designed to offer efficiency and precision in the filling of powders, granules, and other fine materials. Equipped with a single filling head and a conveyor system, this machine ensures a seamless operation with excellent synchronization between the filling and indexing processes. With an output capacity of up to 30 bottles per minute for 5 gms and 10 gms filling, it is ideal for industries looking to boost productivity while maintaining accuracy.

Key Features of the Single Head Automatic Auger Powder Filling Machine

The Automatic Single Head Auger Powder Filling Machine operates using an Electromagnetic Clutch Break System to control auger rotation and ensure accurate filling. Additionally, a servo motor with driver can be added as an optional feature for even higher precision. The machine is also capable of handling non-free-flowing powders with a special filling system that can be customized as needed.

Salient Feature
Technical Specification
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Applicable Industries

Contact Parts: All contact parts are made from AISI 316L or food-grade materials, ensuring compliance with industry standards.
Durable Structure: The machine’s structure and all exposed parts are clad in S.S. 304, offering longevity and hygienic operation.
Precise Filling Mechanism: Utilizes the auger metric principle with either a clutch or servo mechanism, ensuring precise operation.
High Productivity: Enhanced synchronization between the filling and indexing systems ensures smooth and fast operation, leading to higher output.
Accurate Filling: Weight variation is maintained within less than ±1.0%, depending on the nature of the powder, fill weight, and speed.
Quick Changeover: Minimal change parts are required, enabling quick transitions between different products.
No Bottle Height Adjustments: The machine does not require change parts to adjust for different bottle heights, simplifying production.
Powder Loss Prevention: A positive holding mechanism ensures precise alignment between the nozzle and bottle, virtually eliminating powder loss during filling.
Adjustable Conveyor Speed: The slat conveyor's speed can be controlled with an A/C variable motor, preventing bottle falls and ensuring smooth production.
Drip Control: A drip control mechanism is included to prevent product wastage due to dripping after the filling process is complete.
Cost-Efficient: The machine is designed to minimize the need for labor, space, and support facilities, resulting in lower production costs.
User-Friendly Operation: Simple to operate and maintain, with accessible components and conveniently located controls.
Long Lifespan: Constructed with robust materials and manufactured using advanced techniques, ensuring long-term, trouble-free performance.
Easy Maintenance: Fewer moving parts mean reduced maintenance requirements and easier access for servicing.
No Bottle, No Fill Mechanism: Ensures the filling process only occurs when a bottle is present, reducing product wastage.

Machine Direction	Left To Right
Production Rate	Output And Accuracy Of The Machine Is Subjected To Flow Property Of The Powder And Other Related Conditions. But For Calculation Purpose Usually 5 Gms Of Filling Gives An Output Of 30 BPM.
Fill Volume (Range)	5 Gms To 500 Gms
Bottle Diameter	25 MM To 80 MM MAX.
Filling Accuracy	+/- 1.0 % Subject To The Powder Nature, Fill Weight & Speed.
Hopper Capacity	18 Liter
Power Consumption	1.5 HP
Power Connection	415 VAC, 50 Hz ,3PH + N
Machine Dimension (L X W X H ) MM	1530 Mm X 915 Mm X 1600 Mm

Dust Extraction System: Helps maintain a clean production environment by removing excess powder during filling.
Acrylic Safety Cabinet: Provides additional protection and ensures contamination-free filling.
Non-Free Flow Powder Feeding System: Specifically designed for powders that do not flow freely, ensuring consistent filling accuracy.
PLC-HMI Interface with Audit Trail Facility: Advanced control with real-time monitoring and traceability, perfect for regulated industries.
Servo Filling Head: Provides even more precise filling for sensitive or high-accuracy applications.

Food: Suitable for filling food-grade powders such as spices, flour, and protein powders.
Pharmaceuticals: Ideal for pharmaceutical-grade powders that require precision and consistency.
Chemicals: Efficiently handles chemical powders of various types.
Cosmetics: Perfect for cosmetic powders, ensuring precise and contamination-free filling.

Frequently Asked Questions (FAQ) About the Automatic Single Head Auger Powder Filling Machine:

1. What is the production capacity of the Automatic Single Head Auger Powder Filling Machine?
The machine can fill up to 30 bottles per minute, depending on the product and fill weight (5 gms and 10 gms).

2. What mechanism ensures precise filling in the machine?
The machine operates using an Electromagnetic Clutch Break System, which precisely controls auger rotation. An optional servo motor with driver is available for even higher precision.

3. Can this machine handle non-free-flowing powders?
Yes, the machine can be customized with a special system for non-free-flow powders, ensuring consistent filling.

4. What materials are used in the machine’s construction?
All contact parts are made from AISI 316L or food-grade materials, while the main structure is clad in S.S. 304 for durability and hygiene.

5. Does the machine require additional parts for handling different bottle sizes?
No, the machine is designed to accommodate varying bottle heights without requiring change parts, allowing for quick and simple transitions.

6. How does the machine prevent powder loss?
A precise alignment mechanism ensures that the nozzle and bottle are perfectly aligned, preventing any powder loss during filling.

7. Is the machine easy to maintain?
Yes, with fewer moving parts and robust construction, the machine is easy to maintain and designed for long-term, trouble-free operation.

Why Choose N.K. Industries for Your Automatic Single Head Auger Powder Filling Machine?

N.K. Industries is renowned for its commitment to quality and innovation. By choosing N.K. Industries, you benefit from:

State-of-the-Art Manufacturing: Each machine is built using advanced techniques and high-grade materials, ensuring reliable and long-lasting performance.
Customization Options: We offer a range of optional features to tailor the machine to your specific production needs.
Superior Support: Our team provides excellent after-sales support, ensuring your machine runs smoothly and efficiently.
Industry Expertise: With years of experience in the pharmaceutical, food, chemical, and cosmetic industries, N.K. Industries has the expertise to deliver top-notch machinery solutions.

The Single Head Automatic Auger Powder Filling Machine by N.K. Industries is designed to meet the growing demands of various industries for accurate, efficient, and reliable powder filling solutions.

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