Automatic Linear Vial Washing Machine (Tunnel Type)

Product Description

N.K. Industries, a distinguished manufacturer, supplier, and exporter based in Ahmedabad, Gujarat, India, proudly presents its series of Automatic Linear Vial Washing Machines (Tunnel Type). These machines are meticulously engineered for the thorough cleansing of injectable vials, reflecting extensive research and development in decontamination processes for containers used in injectable applications. Our series offers a range of models tailored to meet specific output requirements, with speeds ranging from 60 to 400 vials per minute.

Versatile and Efficient Washing

Our Automatic Linear Vial Washing Machine (Tunnel Type) is designed to accommodate a wide range of vial sizes, from 2ml to 100ml, with minimal format change requirements. This flexibility ensures that the machine can adapt to various production needs and vial specifications.

The washing process is comprehensive, featuring:

8 Internal Washes: Utilizes a combination of compressed air, recirculated water, fresh DM (Deionized) water, and fresh WFI (Water for Injection) water to thoroughly clean the internal surfaces of the vials.
2 External Washes: Employs recirculated water and fresh WFI water to effectively clean the external surfaces of the vials.

The washing sequence is customizable to meet specific customer requirements, providing a tailored cleaning solution for diverse applications.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

Our Automatic Linear Vial Washing Machine (Tunnel Type) boasts a range of advanced features designed for optimal performance and reliability:

CGMP & Modular Design: Adheres to Current Good Manufacturing Practices (CGMP) and features a modular design for flexibility and ease of integration.
AISI 304 Construction: The machine frame is constructed from high-quality AISI 304 stainless steel, ensuring durability and corrosion resistance.
Easy Integration: Designed for seamless downstream integration with sterilizing tunnels.
Emergency Switches: Fitted at both the infeed and outfeed sides for enhanced safety and operational control.
Advanced Washing Chamber: Equipped with various spray zones utilizing air and WFI water, with spray duration controlled electrically by magnetic valves.
Penetrating Type Nozzles: For effective water and air spraying, ensuring thorough cleaning.
AISI 316L Tanks & Pumps: Two inbuilt AISI 316L tanks and pumps for reliable and easy maintenance.
Low Maintenance: Designed to minimize maintenance requirements and operational costs.
CE Certified: All electrical and other critical components are CE certified for reliability and compliance.

AUTOMATIC LINEAR VIAL WASHING MACHINE (TUNNEL TYPE)
Model	NKVW-60	NKVW-120	NKVW-240	NKVW-300	NKVW-400
Working Direction	Left - Right	Left - Right	Left - Right	Left - Right	Left - Right
Speed	Up To 60 Vial Per Minute	Up To 120 Vial Per Minute	Up To 240 Vial Per Minute	Up To 300 Vial Per Minute	Up To 400 Vial Per Minute
Conveyor Height	750 ± 50 Mm	750 ± 50 Mm	750 ± 50 Mm	750 ± 50 Mm	750 ± 50 Mm
Washing Sequence	10 Internal Washes 2 External Washes	10 Internal Washes 2 External Washes	10 Internal Washes 2 External Washes	10 Internal Washes 2 External Washes	10 Internal Washes 2 External Washes
No Of Filter	Filter For Recycled Water , DM Water & Compressed Air And WFI Water
Air Consumption	10 - 30 CFM Depending Upon The Machine Model & Vial Size
Fresh Water Consumption	100 To 350 LPM Depending Upon The Model & Vial Size
Power Supply	3 To 5 HP, 440 V, 3 Phase, 50 Hz
Electrical Connection	415V, 3 Phase , 50 HZ ,4 Core Wire
Tanks	2 Nos Of AISI 316L Tanks
Input Specifications	5 To 30 Ml Without Any Change Parts Additional Change Parts Will Be Required For 2 Ml & 50 - 100 Ml Vials.

To further enhance the functionality of our Automatic Linear Vial Washing Machine (Tunnel Type), we offer the following optional features:

PLC-HMI Interface: Advanced control and monitoring capabilities for improved operational efficiency.
Ultrasonic Wash: Available upon request for additional cleaning power.
Water Recycling Arrangement: Enhances sustainability by reusing water in the washing process.

Our Automatic Linear Vial Washing Machine (Tunnel Type) is ideal for use in:

Pharmaceuticals: Ensures the highest standards of cleanliness for pharmaceutical manufacturing.
Injectable: Specifically designed for cleaning vials used in injectable applications.

FAQ About Automatic Linear Vial Washing Machine (Tunnel Type)

Q: What are the main advantages of using an Automatic Linear Vial Washing Machine (Tunnel Type)?

A: The main advantages include high-speed operation, customizable washing sequences, low maintenance, and easy integration with other equipment. The machine ensures thorough cleaning of vials with minimal format change requirements, making it ideal for high-production environments.

Q: How does the washing sequence work, and can it be customized?

A: The washing sequence involves multiple stages using various washing mediums, including compressed air, recirculated water, fresh DM water, and fresh WFI water. The sequence can be customized based on specific cleaning requirements to ensure optimal results.

Q: What materials are used in the construction of the machine?

A: The machine is constructed from AISI 304 stainless steel for the frame, with AISI 316L tanks and pumps. These materials ensure durability, corrosion resistance, and ease of maintenance.

Q: Can the machine be integrated with other equipment?

A: Yes, the machine is designed for easy downstream integration with sterilizing tunnels and other processing equipment, ensuring a seamless production workflow.

Why to Choose N.K. Industries for Your Automatic Linear Vial Washing Machine (Tunnel Type) Needs?

Choosing N.K. Industries means partnering with a leader in manufacturing, supplying, and exporting high-quality vial washing machines. Our Automatic Linear Vial Washing Machines (Tunnel Type) are engineered to deliver superior performance, reliability, and flexibility. With a commitment to innovation and excellence, we provide tailored solutions that meet the stringent demands of the pharmaceutical and injectable industries. Our advanced technology, customizable features, and dedication to quality ensure that you receive a machine that enhances your production processes and delivers exceptional value.

Contact us today to learn more about how our Automatic Linear Vial Washing Machines can meet your specific needs and elevate your production standards.

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