automatic bottle foil sealing machine

Product Description

N.K Industries, a renowned manufacturer, exporter, and supplier based in Ahmedabad, Gujarat, presents a top-notch range of Automatic Bottle Foil Sealing Machines, designed specifically for high-demand applications in the food and beverage industries. These machines are engineered to provide reliable, efficient, and precise foil sealing for a wide variety of bottles and containers, ensuring the integrity and quality of the products they seal.

Overview of the Automatic Bottle Foil Sealing Machine

The Automatic Bottle Foil Sealing Machine by N.K Industries is an advanced online solution featuring a conveyor system combined with a star wheel mechanism for precise bottle indexing and foil placement. Capable of delivering an impressive output of up to 60 bottles per minute, the machine’s performance is contingent on the diameter and size of the bottles being processed. This machine is a perfect fit for industries where speed, accuracy, and quality are paramount, such as in the sealing of products like milk bottles, juice containers, ghee jars, and various powdered goods.

The machine’s engineering reflects the meticulous design standards upheld by N.K Industries. It integrates state-of-the-art safety features, including safety clutches at the star wheel to prevent damage during operations, a “No Bottle – No Foil” system to minimize waste and ensure process efficiency, and an advanced temperature control system that guarantees optimal sealing conditions for different types of foils and containers.

Salient Feature
Technical Specification
Add On Feature
Applicable Industries

The Automatic Bottle Foil Sealing Machine from N.K Industries Is Packed With Innovative Features That Make It Stand Out In The Market:

Compact & GMP Model: The Machine Is Designed Following Good Manufacturing Practice (GMP) Guidelines, Ensuring A Compact, Clean, And Efficient System Suitable For Hygienic Environments.
AISI 304 Construction: All Parts That Come In Contact With The Bottle Or Foil Are Made From High-quality AISI 304 Stainless Steel, Which Is Known For Its Durability And Resistance To Corrosion, Making It Ideal For Food And Beverage Applications.
Robust Machine Frame: The Entire Machine Frame Is Constructed From AISI 304 Material, Providing A Sturdy And Reliable Base For High-speed Operations.
Single Motor Synchronization: A Single Motor Drives The Synchronization Of The Conveyor, Star Wheels, And Platform Turret, Ensuring Smooth And Coordinated Movement Throughout The Sealing Process.
CE Certified Components: All Gear Motors And Gearboxes Are CE Certified, Reflecting The Machine’s Adherence To International Safety And Quality Standards.
Safety Clutch Mechanism: A Specialized Safety Clutch Device Is Integrated Into The Star Wheel System. This Feature Automatically Halts The Machine If A Bottle Becomes Obstructed, Preventing Damage And Ensuring Operator Safety.
Foil Winding And Unwinding Unit: The Machine Includes An Efficient Foil Winding And Unwinding Unit, Allowing For Continuous Operation Without Frequent Stoppages For Foil Replacement.
Star Wheel-Based Indexation: The State-of-the-art Star Wheel Indexing System Ensures Precise And Consistent Bottle Positioning During The Sealing Process, Crucial For Maintaining Product Quality.
No Bottle – No Foil System: This Feature Automatically Stops The Foil Application If No Bottle Is Detected, Reducing Foil Wastage And Increasing Operational Efficiency.
Interlock Capability: The Machine Can Be Easily Interlocked With Upstream And Downstream Equipment, Creating A Seamless Production Line And Enhancing Overall Productivity.
Versatile Foil Compatibility: The Machine Is Capable Of Using A Wide Variety Of Foils, Including Aluminum Poly, Paper Poly, And Polyester Poly. With Minor Modifications, These Different Materials Can Be Processed On The Same Machine.
Advanced Temperature Controller: The Built-in Advanced Temperature Controller Allows For Precise Adjustment Of The Sealing Temperature, Ensuring A Perfect Seal Every Time, Regardless Of Foil Type Or Bottle Material.
Quick Format Changeover: The Machine Is Designed For Fast And Easy Changeover Between Different Container Sizes, Minimizing Downtime And Maximizing Productivity.
Precise Counting Arrangement: An Integrated Counting Mechanism Helps Manage Production Processes More Effectively, Ensuring Accurate Tracking Of Output.
Emergency Safety Button: For Added Safety, The Machine Is Equipped With An Emergency Stop Button, Allowing Operators To Immediately Halt The Operation In Case Of Any Issues.
PLC-HMI Interface: The Machine Features A Top-quality PLC-HMI Interface, Providing An Intuitive And User-friendly Control System That Simplifies Operation And Monitoring.

Model	NKBAFS-60
Direction	Left To Right.
Bottle Diameter	22 Mm To 80 Mm Max
Bottle Height	55 Mm To 200 Mm Max
Foil Placing Round Plate	325 Mm
Heater	Pin Type Heater
Output	60 Bottle / Minute Depending Upon The Diameter Of The Bottle.
No Of Sealing Head	Single
Electrical Supply	2 HP
Power Requirement	230 Volts, 1 Phase 50 Hz.
Air Required	6 Bar
Height Of Conveyor	Adjustable From 800 To 850 MM
Dimensions	1585 MM (L) X 880 MM (W) X 1575 MM (H)
Height Of Conveyor	Adjustable From 800 To 850 Mm

For Businesses Seeking Additional Functionality And Safety, N.K Industries Offers A Range Of Optional Add-on Features:

Toughened / Acrylic Glass Safety Cabinet: This Safety Cabinet Enhances Operator Protection By Enclosing The Machine, While Also Providing Clear Visibility Of The Sealing Process.

The Automatic Bottle Foil Sealing Machine Is Versatile And Finds Extensive Use In Several Key Industries, Including:

Pharmaceutical: Ideal For Sealing Bottles Of Medicinal Syrups And Other Liquid Medications, Ensuring Tamper-evident Packaging.
Beverages: Widely Used For Sealing Juice Bottles, Milk Containers, And Other Beverage Products To Maintain Freshness And Prevent Contamination.
Food Products: Applicable In The Sealing Of Containers For Ghee, Milk Powder, Honey, Custard Powder, Chocolate Powder, And More, Ensuring Product Safety And Extending Shelf Life.
Confectionery And Snacks: Perfect For Sealing Jars And Containers Of Snacks, Powdered Confectioneries, And Similar Products.

Industries That Handle Products Such As Hing (Asafoetida) Powder, Coffee Powder, And Other Perishable Goods Can Also Benefit Greatly From This Machine, Which Helps To Preserve Product Quality By Providing A Reliable And Secure Seal.

Why Choose N.K Industries For Your Bottle Foil Sealing Machine Requirements?

Choosing N.K Industries As Your Supplier Of Automatic Bottle Foil Sealing Machines Comes With Numerous Advantages:

Proven Expertise: With Years Of Experience In The Manufacturing And Exporting Of Packaging Machinery, N.K Industries Has A Deep Understanding Of The Specific Needs And Challenges Of The Food And Beverage Industries. Our Machines Are Designed To Meet These Demands With Precision And Reliability.
Innovative Technology: We Incorporate The Latest Technology Into Our Machines, Ensuring They Are Equipped With Advanced Features That Enhance Productivity, Safety, And Ease Of Use. The Automatic Bottle Foil Sealing Machine Is A Prime Example Of Our Commitment To Innovation.
Quality Construction: Built Using High-grade AISI 304 Stainless Steel, Our Machines Are Designed For Durability And Long-term Use. The Robust Construction Ensures That The Machines Can Withstand The Rigors Of Continuous Operation In Industrial Environments.
Customizable Solutions: We Understand That Each Production Line Is Unique, Which Is Why We Offer Customizable Solutions To Meet Specific Operational Requirements. From Adjustable Sealing Pressure To The Ability To Handle Different Foil Types, Our Machines Can Be Tailored To Your Needs.
Global Reach: As A Trusted Exporter, N.K Industries Has A Global Presence, Supplying High-quality Packaging Machinery To Clients Around The World. Our Commitment To Customer Satisfaction Extends Beyond Borders, Ensuring That All Our Clients Receive The Best Possible Service And Support.
After-Sales Support: We Provide Comprehensive After-sales Support, Including Installation, Training, And Maintenance Services. Our Team Of Experts Is Always Ready To Assist You With Any Technical Issues Or Questions, Ensuring That Your Operations Run Smoothly.
Compliance And Certification: Our Machines Comply With International Standards And Are CE Certified, Reflecting Our Commitment To Quality And Safety. The Automatic Bottle Foil Sealing Machine Is Also Designed To Meet GMP Guidelines, Making It Suitable For Use In Regulated Environments.

The Automatic Bottle Foil Sealing Machine from N.K Industries Is An Excellent Investment For Businesses In The Food And Beverage Industries Looking To Enhance Their Packaging Processes. With Its Advanced Features, Robust Construction, And Versatile Capabilities, This Machine Is Designed To Deliver Exceptional Performance And Reliability. Trust N.K Industries To Provide You With The Cutting-edge Technology You Need To Stay Ahead In A Competitive Market.