Injectable Vial Liquid Filling Line 100 Speed

N.K Industries based in Ahmedabad, India is prominent manufacturer, supplier & exporter of range of Sticker Labeling Machine. The Automatic Vertical Self-Adhesive Bottle Sticker Labeling Machine Model NKSAL-120 is used for Full / Partial Wrap around Labeling on different size of round containers like Pet Bottle, Plastic Bottle, Glass Bottle, Wine bottle, Vial. This highly Advanced Round Bottle Sticker Labeling Machine incorporates newest refined Servo controlled Label Dispensing system with outstanding sensing system for Label & container. For Container Sensing, it uses special background Suppression Sensor. The distinctive feature of this machine is “No change parts” required for different diameter of containers & adding up to it tool less adjustment in order to adjust various size containers therefore down time is very less. It’s capable of Labeling up to 120 units per minute depending on Container diameter and label size.

The Automatic Vertical Self-Adhesive Round bottle Sticker Labeling Machine Model NKSAL-120 has elite single point synchronized speed control system. The Inbuilt Automated Label Length detection systems eradicate need for physically feeding & storing of Label Length data in memory & retrieving same every time for change of Label Size & re-starting machine. Thus, result in reducing downtime as well as improving production. The heart of the Bottle Sticker labeling machine is the labelling dispenser head. N.K Industries’s with its long experience in field of machine design has incorporate the special label roll guider, Aluminium sticker label roll holding plate to impart the finest performance in industries.

Vial Capping machine

The series of Multi head Rotary Vial Capping Machine are dedicated to the capping of vials for injectable products which is very critical part of the production process, since they guarantee hermetic seal & hence integrity of the drug inside the container. Depending upon the output requirement, these series of Multi head rotary vial capping machine are available in assorted configuration like 4 head, 6 head, 8 head & 12 head. The series of multi head Rotary vial capping machines can deliver output of 120 Vials per minute to 400 vials per minute depending upon selected configuration.

Multi head Rotary Vial Capping Machine are incessant motion rotary machines for application & sealing of conventional flip-off caps & tear-off cap. The Unique features of machine is “No Vial - No Capping” system & Gradual pressure sealing (GPS) system. Due to GPS system, sealing quality is of fine quality & they guarantee perfect hermetic seal. Rotary Vial capping machine are designed to promise a capping process with lowest particle generation & these machines are suitable for installation in conventional type contamination-controlled environments & under isolator.

In Sequence of Working of Vial Capping machine , First Load the Sufficient caps in Vibratory Bowl. The Vials are received from in feed of conveyor and moved to feed worm assy. through the slat conveyor. Feed worm will create space between two vials, before it is moved in in-feed star wheel.Vibratory bowl feeds the cap into the cap chute continuously. If there is no sufficient caps in chute, NO-CAP sensor (Fiber optic Sensor) will give signal to control panel & Machine will Stop. Now, at In feed star vial index further, take a cap from chute and transfer to Main capping turret unit. capping head & Turret rotate clockwise, move down the cam operated capping head one by one with cap die, hold the vial with cap, rotate further and sealing chuck will make a thread on cap & seal it properly.After completion of cap sealing procedure at rotary capping station, capping head moves up and release the sealed vial. Now at out feed star plate, neat and cleaned capped vials will index further and transfer to discharge end of conveyor.Finally, vial moves to the other on-line connected machine through the conveyor. Totalizer (Counter) will give information of Total No. of capped/sealed vials.

Manual Vial / Bottle Inspection Machines are economical series of vial/ bottle inspection machine. They are equipped with black & white board with proper illumination in order to check the impurities in filled vial/ bottles.Machine is designed in such a way that machine conveyor is made of three partition. Main middle portion of conveyor receive vials from upstream machine for inspection & two side conveyors taking out checked vials & transport them for auxiliary processing to downstream machine.

N.K Industries representing Series of Automatic Linear Vial washing Machine (Tunnel Type) are specifically dedicated to cleansing of injectable vials, resulting from specific research into the decontamination of containers for injectable use. The Series of Automatic Linear Vial washing Machine (Tunnel Type) contain various models & Particular Model can be selected according to output requirement. Output speed is available from 60 to 400 vials per minute.

The Automatic vial washing Machine (Tunnel Type) can work with a variety of vial range from 2ml to 100 ml vial with minimum format parts. These models are equipped with 8 internal washes and 2 outside washes in order to guarantee e complete washing / cleaning. Internal washing done with various entities like Compressed Air, Re-circulated water, Fresh DM Water & Fresh WFI water. Outside surface washing done with Re Circulated water & Fresh WFI water.Washing sequence can be modified as per the customer requirement.

N.K Industries is leading manufacture in manufacturing the range of injectable vial filling & Stoppering Machine. The series of Automatic Injectable Vial filling & stoppering machine are applicable in complex injectable unit of pharmaceutical companies for filling liquid & applying rubber stopper simultaneously in one unit.

The range in available in 2 head , 4 head , 6 head , 8 head & 12 head configuration in order to cater low to higher production demand. The Unique features of machine is “No Vial - No Fill” system & No Vial – No rubber stopper system. It can be made available with other various optional accessories like ceiling mounted suspended Laminar Flow hood, Toughened Glass Safety cabinet, Pre and Post nitrogen flushing unit etc.

N.K Industries ‘s ISO  class 5  continuous  Sterilization Tunnel  is  basically  a  fully  automated  system  which  utilizes  dry  heat  by  means  of  forced  convection  of  filtered  air  through  high  efficiency  particulate  air  filter  to  achieve  sterilization  of  washed  empty  pharmaceutical  glasswares  used  for  parenterals  product  packaging. N.K Industries ‘s  continuous  dry  heat  Sterilization Tunnel  ensures  glassware  is  exposed  to  depyrogenation  temperature  for  time  required  for  the  necessary  reduction  in  endotoxins  which  at  bare  minimun  is  >  log  3 at  rated  output.

N.K Industries continuous  dry  heat  Sterilization Tunnel  can  be  used  as  a  standalone  unit  or  can  be  supplied  configured  for  easy  integration  with washing machine  at  its  upstream  side  and  filling  -  sealing  machine  at  its downstream  side  thereby  forming  high  speed  -  high  yield  parenteral  product  packaging  line. 

The forced conventional dry Sterilization Tunnel consists of Drying Zone to evaporate the wash water from glassware. The sterilizing Zone sterilizes the glassware at 300 ⁰c (apprx). And the third section consists of cooling and sterilizing zone to restore the glassware temperature to ambient.

The Carton Packaging conveyor belt receive container/ products from the primary upstream packing line like after inspection/ labelling/ blister/ strip machine. After that operator in turn pickup these bottles/products and putting them manual in Carton and complete the secondary packaging.

Carton Packing conveyor belt consists of table top & 9" wide PVC coated canvas endless belt at the centre. The table top is covered with AISI 304 Sheet & width of the table is 33". It is mounted on AISI 304 structure. It is driven by induction motor coupled with suitable reduction gear box. The complete drive mechanism is enclosed in an elegant cabinet. The speed of the belt is 30 ft to 40 ft/min.