Product Range

Multi Head Rotary Vial Capping Machine

 

Vial Capping machine

The series of Multi head Rotary Vial Capping Machine are dedicated to the capping of vials for injectable products which is very critical part of the production process, since they guarantee hermetic seal & hence integrity of the drug inside the container. Depending upon the output requirement, these series of Multi head rotary vial capping machine are available in assorted configuration like 4 head, 6 head, 8 head & 12 head. The series of multi head Rotary vial capping machines can deliver output of 120 Vials per minute to 400 vials per minute depending upon selected configuration.

Multi head Rotary Vial Capping Machine are incessant motion rotary machines for application & sealing of conventional flip-off caps & tear-off cap. The Unique features of machine is “No Vial - No Capping” system & Gradual pressure sealing (GPS) system. Due to GPS system, sealing quality is of fine quality & they guarantee perfect hermetic seal. Rotary Vial capping machine are designed to promise a capping process with lowest particle generation & these machines are suitable for installation in conventional type contamination-controlled environments & under isolator.

In Sequence of Working of Vial Capping machine , First Load the Sufficient caps in Vibratory Bowl. The Vials are received from in feed of conveyor and moved to feed worm assy. through the slat conveyor. Feed worm will create space between two vials, before it is moved in in-feed star wheel.Vibratory bowl feeds the cap into the cap chute continuously. If there is no sufficient caps in chute, NO-CAP sensor (Fiber optic Sensor) will give signal to control panel & Machine will Stop. Now, at In feed star vial index further, take a cap from chute and transfer to Main capping turret unit. capping head & Turret rotate clockwise, move down the cam operated capping head one by one with cap die, hold the vial with cap, rotate further and sealing chuck will make a thread on cap & seal it properly.After completion of cap sealing procedure at rotary capping station, capping head moves up and release the sealed vial. Now at out feed star plate, neat and cleaned capped vials will index further and transfer to discharge end of conveyor.Finally, vial moves to the other on-line connected machine through the conveyor. Totalizer (Counter) will give information of Total No. of capped/sealed vials.

Our Vial Capping Machine Is Available With Following State Of The Art Features:

  • Quite Compact & Modular Design.
  • CGMP Model.
  • Very Effortless Design Thus Results In User Friendly Operation & Minimum Maintenance.
  • Parts Coming In Contact With The Vial, Aluminum Cap Are Made Out Of AISI 304.
  • Minimum Size Change-over & Set-up Times
  • Specially Developed & Designed Cam Which Applies Gradual Pressure During Sealing Process Thus Results In To Wrinkle Free Sealing & Qualitative Hermetic Sealing.
  • Sealing Pressure Can Be Varied According To Diverse Sizes Of Flip Off Caps & Tear Off Caps.
  • An Extraordinary Safety Clutch Device Is Incorporated On Star Wheel System For Stoppage Of Machine In The Event Via Gets Overturned Or In Any Jamming.
  • Lowest Particle Generation. As An Option, Specially Designed Viton Sealing Roller & Pneumatic Sealing Head Available.
  • All Electronics, Gear Motor And Gear Box Are Of CE Certified.
  • “No Cap – No Vial” System.

Following Add On Features Are Available At Extra Cost In Vial Capping Machine

  • Toughened Glass Or Acrylic Safety Cabinet For Machine.
  • Tower Light Showing The Machine Status / Operation
  • Automatic Sealing Head Up And Down System.
  • Pneumatic Sealing Head And Viton Sealing Roller.
  • In-feed Rejection System For Pop Up And Raised Rubber Stopper
  • Swing Conveyor 2 Feet  At In Feed Side
  • Vision System For Cap And Seal Checking.
  • Online Pneumatically Operated Product Rejection System
  • Application Torque Mesurement System In Order To Ensure Every Vial Is Properly Sealed With Required Torque.

 

Model

NKCS-150

NKCS-250

NKCS-350

NKCS-450

Machine Type

4 Head Vial Capping Machine

6 Head Vial Capping Machine

8 Head Vial Capping Machine

12 Head Vial Capping Machine

Direction

Left To Right

Left To Right

Left To Right

Left To Right

Vial Diameter (mm)

Up To 45 Mm

Up To 45 Mm

Up To 45 Mm

Up To 45 Mm

Vial Height (mm)

75mm* Maximum

75mm* Maximum

75mm* Maximum

75mm* Maximum

Flip Off Seal / Tear Of Seal Sizes

Applicable For 13mm, 20mm, 32mm

Applicable For 13mm, 20mm, 32mm

Applicable For 13mm, 20mm, 32mm

Applicable For 13mm, 20mm, 32mm

Auto Cap-adding Ratio

?99.7%

?99.7%

?99.7%

?99.7%

Qualified Capping Ratio

?99.5%

?99.5%

?99.5%

?99.5%

Bottle Breakage Ratio

?0.5%

?0.5%

?0.5%

?0.5%

Production Rate

Up To 120 Vial Per Minute

Up To 200 Vial Per Minute

Up To 300 Vial Per Minute

Up To 400 Vial Per Minute

Electrical Supply

1 HP For Main Drive

1 HP For Main Drive

1.5 HP For Main Drive

2 HP For Main Drive

No Of Sealing Head

Four Head

Six Head

Eight Head

Twelve HEAD

Power Requirement

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

440 V ,3 Phase (4 Wire System ) 50 HZ

Height Of Conveyor

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Adjustable From 800 To 850 Mm

Dimension

(L X W X H) Mm

1530 X 768 X 1530

1530 X 768 X 1530

1830 X 768 X 1600

2200 X 1050 X 1900

 

More Than 1000 Vial Capping Machine Of N.K Industries , Ahmedabad Are Proudly Working In Following Segment Of Industries
  • Pharmaceuticals
  • Injectable 

 

Notes:

  • Right Of Technical Enhancement & Modifications Reserved.
  • All Illustrations & Dimensions Are Described For Information Only.

Our Clients

alkem-laboratories
apotex
ar-gherkin
cadila-pharmaceutical-ltd
chethana
emami-limited
excel-crop-care
gujarat-liquicap
himedia
hitech-pharmaceutical
indoco-remedies
kalimark
khandelwal-laboratories
medreich
naprod
neon
sanjivani-parenteral
shantha-biotech
shilpa-medicare
sunrise-container
swaroop-pharma
swiss-pharmaceutical
vet-india
wockhardt