Product Range

Automatic Single Head Injectable Dry Powder Filling Machine

 

 

N.K Industries offers Automatic single head injectable dry powder filling machine Model NKPF-120 , which is intermittent motion micro powder dosing machine for dosing sterile powders at mechanical speeds of 120 Vial per minute in vials. The powders are filled into Glass Vial using a unique vacuum -pressure dosing system. After that, the glass vials are sealed with a rubber stopper.

The compact size, cGMP design & ergonomic features make Automatic single head injectable dry powder filling machine an outstanding solution for powder dosing.The Unique feature of machine is No Vial – No Fill system which eradicates wastage of costly powder.

 

  • Compact Footprint Where Different Modules Like Turntables, Filling And Rubber Stoppering Are Assembled As One Unit With Minimum Space Requirement.
  • Entire Transmission Of Machine Is Helical Gear Driven, Which Impart Long And Trouble Free Operation.
  • CGMP Design.
  • Highly Precise Powder Dosing System Based On Vacuum -pressure.
  • Simple, Fast And Repeatable Changeover.
  • Positive Vial Transport System I.e. Vial Separator Guide Vials Through Module Like Filling, Stoppering Ensuring They Remain Upright During Transport.
  • Parts Come In Contact With Sterile Powder & Rubber Stoppers Are Of AISI 316L.
  • Multiple Dosing Of Injectable / Sterile Powder Or Changeover Of Container Size And Different Fill Size Is Possible By Just Changing The Vial Separator Or Size Of The Piston Respectively
  • “NO VIAL NO FILL” Scheme Eliminates Wastage Of Costly Powder.
  • Special Delrin Conveyor Belt To Avoid Sticking Of Vial On Conveyor.
  • All Electronics Are Of CE Certified.
  • Autonomous Pneumatic Circuit I.e. Vacuum And Pressure Circuit.
  • Vacuum Filter Of 10 Micron And Air Filter Of 2 Micron.
  • The Electrical System Of The Equipment Is Being Housed As Per CGMP And CGEP Standards With Adequate Safety
  • Digital Vacuum And Pressure Switch For Monitoring Vacuum And Air.
  • Toughened Glass Or Acrylic Safety Cabinet For Machine.
  • Media Filling Attachment.
  • Pre And Post Gassing Unit.
  • PLC- HMI Interface With Complete Interlock Management
  • Audit Trial Facility.

 

 

Filling Speed

120 Vials/minute Based On 5-10ml Vial For Single Dosage
(Depending Up On Size/types Of Vial & Powder Density)

Design

Left To Right

Dosage

50 Mg To 1.5 Grams. Single Dose (with Change Parts)
1.5 Grams To 6 Grams. Double, Triple And Four Doses.
Fill Range Depending Upon Vial Opening And Bulk Density Of Powder. Under Controlled Level Of Humidity (i.e. 25%)

Dosing Wheel

One

Dosing Port / Wheel

8 Nos

Fill Accuracy

±2% Depending Upon Consistency And Uniformity Of Bulk Density Of Injectable Powder

Product Conveyor

50 Mm (2") Wide Delrin Conveyor

Powder Suction

Through Vacuum

Powder Delivered

Through Air/Nitrogen (Customer To Provide)

Stopper Delivered

Through Vibratory Bowl & Chute

Machine Dimension

1830 (mm) X 915 (mm) X 1600 (mm)

 

  • Pharmaceuticals
  • Injectable 

Notes:

  • Right Of Technical Enhancement & Modifications Reserved.
  • All Illustrations & Dimensions Are Described For Information Only.

Our Clients

alkem-laboratories
apotex
ar-gherkin
cadila-pharmaceutical-ltd
chethana
emami-limited
excel-crop-care
gujarat-liquicap
himedia
hitech-pharmaceutical
indoco-remedies
kalimark
khandelwal-laboratories
medreich
naprod
neon
sanjivani-parenteral
shantha-biotech
shilpa-medicare
sunrise-container
swaroop-pharma
swiss-pharmaceutical
vet-india
wockhardt